Gulf Coast Environmental Systems

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Rendering Pollution Control: Vapor-Tolerant and Aqueous RTOs Comparison

Vapor-rich and wastewater waste streams, such as those from the rendering process, pose challenges for traditional treatment systems. Gulf Coast Environmental Systems provides robust, economic solutions to these challenges utilizing thermal oxidizers which apply the combination of heat and time to combust pollutants into harmless CO2 and water.

Some of the harshest pollution control applications are in the rendering field of the food processing industry. The waste stream can contain odors, ammonia, fats, grease, water and other vapors, and even particulate matter, all in a wide ranging mix. GCES’ custom designs systems to handle these difficult processes based on each facilities waste output and goals. Included in our solution is the Aqueous RTO wastewater destruction system with capabilities that allow for processing of both air and water pollution simultaneously. The process is controlled through metered injection of the water into a pre-heated inlet stream into the oxidizer for complete destruction using the standard oxidation process. The following is a comparison of the Aqueous Regenerative Thermal Oxidizer (RTO) and a Vapor-Tolerant RTO for implementation in the treatment of food rendering waste streams. [Read more…]

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Is Pollution Control a New Source of Profit?

What if pollution control equipment was on the profit side of your budget sheet, instead of the expense side?expense to profit

Industrial air pollution gets a lot of slack in the media, because it has been directly linked to climate change. Regulatory agencies on nearly every continent have taken further steps to reduce the amount of emissions allowed by industrial processes, and the only method of reducing the pollutants in exhaust emissions is with industrial air pollution control equipment.

In many manufacturing processes, volatile organic compounds (VOCs) are produced as a byproduct of production or processing. Industrial air pollution control equipment is used to process or abate those dangerous chemicals and compounds, so they do not end up in the air, soil, and/or water. This encompasses just about every manufacturing process you can think of; food, beverage, packaging, steel, natural gas, oil, cosmetics, automotive, paint, pharmacy, printing, et cetera. The price to install this equipment varies greatly, from tens of thousands of dollars, to millions of dollars, depending on the size of the process streams, and what types of VOCs and hazardous air pollutants the streams contain. This equipment is mandatory in most cases, and is the responsibility of the facility to purchase.

Because of the associated cost, pollution control equipment is often something facilities are not excited to purchase. But what if pollution control equipment was on the profit side of your budget sheet, instead of the expense side? There are a few ways pollution control equipment can help pay for itself, and sometimes even produce a profit for the facility.

Profit Sources:

  1. Methane Abatement
  2. Heat Recovery
  3. Solvent Recovery
  4. Carbon Trading
  5. Tax Incentives
  6. VOC & NOx Trade
  7. RNG + Green Energy

[Read more…]

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The Glamorous World of Rendering

What is Rendering:rendering industries

Rendering is the process of melting down animal tissues and fats into usable final products. This process in conducted on a large scale to meet the need for fats and tallow for several leading global industries such as cosmetics, cleaning chemicals, pharmaceuticals, oils, animal feed, candles, and bio-diesel, to name a few.

The process of rendering requires the animal tissues to be finely chopped or ground and then melted down using medium to high heat. For non-edible rendering, the tissue is heated in a steam-jacketed vessel which removes moisture from the product. When the moisture is removed the fat is released from the cells where is melts down into a drain and is collected for use. The remaining tissue is then pressed so any remaining fat can be dredged out of the material. The fat-less remains are then ground up and used to make meat and bone meals. [Read more…]

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GCES is Going Dark

We are going DARK!

Go dark

Gulf Coast Environmental Systems will be participating in Earth Hour 2019. This is an event organized by the World Wildlife Foundation, that encourages participants to turn their non-essential lights off for an entire hour, at 8:30pm your time, on Saturday, March 30th, 2019. The goal of this global initiative is to speak up for the rivers, forests, animals, oceans, and all parts of the planet, in the crucial fight against climate change.

This is an incredibly important initiative for GCES; as pollution control equipment providers, we are passionate about our planet, and are proud to design and manufacture equipment that fights climate change causing air pollution.

Our mission statement:

“For the environment, and the economy, we are inspired to develop innovative solutions, to better the lives of our employees, customers, and communities.”

We encourage all of our team members, partners, clients, and followers to join us this Saturday, as we go dark. Our goal is to encourage the climate action conversation, and inspire those around us to take action to protect our planet.

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Methyl Mercaptan

What is Methyl Mercaptan?

methyl mercaptan

Methyl Mercaptan, also known as Methanethiol, is a volatile organic compound known as an organosulfur, because it contains sulfur. Methyl mercaptan is a member of a series of compounds, in which there can be chains of up to 20 carbon-atoms attached to sulfur. The chemical formula for methanethiol is CH3SH; it is classified as a thiol.  It is colorless, highly flammable, and has a strong rotten-cabbage-like odor. It is a colorless, low-boiling liquid, that is denser than water. When inhaled, Methyl Mercaptan is very toxic, and the dangerous gas is often overlooked when in low concentrations. It can undergo steam reforming to hydrogen-rich gas over cerium oxide-coated rhodium or aluminum oxide catalyst via the solid-gas reaction, under certain operating conditions. This process has potential use in toxic-waste treatment, such as removal of methanethiol present in industrial-waste off-gas. Because it is derived from decaying organic matter, Methyl Mercaptan is a weak acid, and is reactive with dissolved metals, in aqueous solutions. [Read more…]

Company Profile

Gulf Coast Environmental Systems (GCES) is your custom solutions provider for pollution control systems, industrial ovens, systems engineering and field support worldwide. Our unique approach is to analyze your process stream and business objectives and propose an ideal solution or range of options to help you optimize these objectives. GCES is a one-stop shop: we provide engineering services, manufacturing, installation, commissioning and ongoing support. With our broad base of expertise and large installed global base, we are well-positioned to solve your pollution control issues.

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